Detroit diesel series 60 injector problems

The series 60 was designed to be a more fuel efficient option for the heavyduty market. Series 60 engine demand detroit detroit diesel series 60. The truck is a 1999 kenworth w900 that has been repowered with a ddec iii series 60. Introduced in 1987, the first detroit series 60 engine was a departure from its predecessors in many ways. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead duration. Semi motor fan wont turn off ecm, wire harness detroit 60 series fix the problem mechanical duration. Feb 27, 2010 having problems with detroit 60 series. Given the demand for more fuel efficient vehicles in the 1980s, the series 60 quickly became a popular engine. I determined that the ecm was not functioning, so in an emergency situation i took the ecm from another truck both are ddeck ivs and put it into the. Detroit diesel series 60 common failures and problems highway. Detroit diesel 71 series fuel injector 271 371 471 671. Injector response faults caterpillar 70 pin a3 vs detroit diesel series 60 ddec iv.

By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. The series 60 egr technicians guide is intended to be used by a qualified service technician familiar with detroit diesel electronically controlled ddec diesel engines and to provide a better understanding of the egr system to improve the diagnosing of a series 60 egr system. The valve and injector operating mechanism is located entirely in the cylinder head. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. The ecm uses this information to calculate fuel consumption. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Fuel system detroit diesel troubleshooting diagrams. Series 60 injector height adjustment the injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and series 60 electronic unit injector parts. Perform dual and triple cylinder cutoff tests by turning off the cylinders using the detroit diesel dddl7. Cover the injector hole in the cylinder head to keep out foreign material. The series 60 engine is an inline 6 cylinder, with wet replaceable liners, overhead cam and electronic engine control. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. Check for fault codes as listed on the diagnostic chart of the dddl7. Use j33880 and st223 for brass cups 2401028 2401017 8929078 23501580.

All diesel engines are not made the same, but the information listed below is a generic cause and effect list of items to check for when diagnosing diesel engine trouble. Our experience w the series 60 is spread out over about 6 years and 14 engines both 400 and 600 hp versions in light and hd any modern 14l engine at that rating should be commercial serviceat 400 hp they are very durable. Detroit diesel rolled out the first commercial electronic diesel engine in 1987 with its ground breaking series 60 engine and cummins followed suit. At 600 hp in crew boat service, they do an ok job when compared the the ddc 1271ti they replaced as to durability. Fitzgerald glider kits has taken this already outstanding engine and improved on its durability and fuel mileage.

We offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11. I have a little bit of black smoke out of pipe when i accelerate onto the interstate. Measure resistance across the injector connector s disconnected from injector solenoi d. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. This electronically controlled engine has a favorable history, shared between all three versions, and despite having been out of production for years now, it remains a popular choice for many.

Detroit diesel series 60 engine fitzgerald glider kits. Fuel injector series 60 detroit diesel engines catalog. Detroit diesel series 60 common failures and problems. Its overhead camshaft increased flow through the head and its drivebywire throttle made it the very first roadgoing truck engine to utilize full electronic controls. Trying to diagnose problem with detroit series 60 engine. Fuel is drawn from the fuel tank and pushed by the fuel pump to the fuel injectors. In 1993, it was popular on many usa buses in the 11. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. This tool works in or out of the vehicle to remove cups, rather than using the oem tools j338804 and j52865. For your convenience, please use the product links below to shop our inventory. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as. I removed a sensor from a top of the intake manafold and cleaned some carbon sot from it.

Marine diesel engines mtu series 60 injector problems. M30156 detroit diesel 60 series camshaft lifting tool j46305. The diesel talk detroit forum has discussions on all aspects of detroit engines. On a series 60 engine eui, only the injector solenoid and seal rings are serviceable. Dont let these problems keep your engine off the road. How to troubleshoot a detroit diesel injector it still runs. Remove carbon from the injector exterior in the area where the tip joins the nut, using wire buffing wheel, j 7944. Series 60 detroit diesel engines catalog page 94, fuel injector group. This injector height gauge kit is for detroit series 50 and series 60 engines.

Series 60 detroit diesel engines catalog page 95, fuel injector groups. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. Fitzgerald has over 20 years experience building gliders and over time we have used our experience to offer you a. Misfiring cylinder detroit diesel troubleshooting diagrams. Unit fuel injectors technicians guide all things diesel.

Dda tech for 30 years,all 2 cycle, series 60,50 mbe also. Page 149 ddec vi series 60 troubleshooting guide a if the voltage difference is less than 1. It is idling roughly, doesnt have as much power as before, slow building turbo boost pressure from 16psi to maximum 24psi. Check out 40 detroit series 60 injector parts for sale. Remanufactured delphi detroit diesel series 60 injector call the following number for the part. Use amj48824 for screwin stainless cups 2401045 23534745 23538829. Why diesel fuel injectors fail diesel power magazine truck trend. This system is often complained about as the cause of engine issues. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11.

By leveraging both of these companies expertise, we hope to make fuel injector problems a thing of the past. Detroit diesel series 60 specs, bolt torques and manuals. Detroit diesel series 60 technical service bulletins. Problems with series 60 detroit diesel engine it still runs.

I am looking at a boat with ddcmtu series 60 825 hp engines can some one tell me how they hold up and any problems they may of had thanks neal. Egr tuner performance module for detroit diesel 60 series engines the ugly fix us patent no. J48824 detroit diesel 60 series injector nozzlecupsleeve. In order to lower nox emissions, later series 60 engines come equipped with an egr. Only detroit fully understands the original fuelinjector programming codes, and substandard parts just cant deliver. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. Cummins n14 specs, history and problems capital reman. The series 60 diesel engine fuel temperature sensor fts is installed into the secondary fuel filter. J48824 detroit diesel 60 series injector nozzlecup.

Separate camshaft followers are not needed, since the rocker arms incorporate follower rollers riding directly on the camshaft lobes, transmitting camshaft motion to the valves and. This genset has run for 00 hours now without problem, but since last sunday it runs on 5 cilinders and lacks power, this did not come gradually but all of a sudden. Detroit diesel is an industryleading manufacturer of medium duty, heavy duty, and extreme duty diesel engines. It seem to run a bit better but it still putts as it excellerate. The 9225 injector is listed by detroit diesel as appropriate for series 92 engines.

The easiest way to identify a replacement injector for your engine is look at the circular plate that is right on the injector itself. Detroit s60 question i have overhauled my detroit s60, year 2000 i put new pistons, new head, new fuel pump, new injector, new harness, new ecm and it does not work properly. Detroit diesel series 60 discussion in trucks eighteen wheelers started by pheebo, aug 15, 2010. Detroit diesel injector troubleshooting diesel engine. I had a brand new crate model put in 2008 and they didnt change the turbo. If cylinder pressure is within specification, call detroit diesel technical service group. Detroit diesel commercial truck fuel injectors for sale ebay. The series 60 heat exchangercooled marine engine uses a tubeandshell style fuel cooler mounted with connector hoses and clamps on series 60 injector height adjustment the injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and. I have a atlascopco diesel generating set here with a detroit series 60 engine, year 1997. Knock noise in a detroit diesel series 60 it still runs. Fuel injectors are a primary component of all diesel engines. Apr 22, 2019 semi motor fan wont turn off ecm, wire harness detroit 60 series fix the problem mechanical duration.

M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. Per detroit field service data book, published 1996, the 9225 injector was factory installed in some generator sets with series 92ta engines. The injectors then spray the diesel fuel into the cylinders, allowing the cylinders to fire. Founded in 1983, the brand enjoys a long history of innovation and performance results. Measure resistance across the injector connectors disconnected from injector solenoid. Perform the following steps to check for an open insert a jumper wire between the cavity associated with the code and the return for that connector e61 or e62. Williams, we are proud to be an authorized detroit diesel distributor and service providersupporting todays drivers and businesses. Learn about some common failures in the detroit diesel series 60 to help you be prepared. The most successful detroit diesel engine ever produced, the series 60 was also the first engine in the world to fully utilize electronic engine controls.

On apr 17, 2010, a question titled series 60 nightmares 4188 was added to the detroit forum on diesel talk. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. Detroit 60 series invehicle injector cup pullerremover. Unfollow detroit diesel injectors series 60 to stop getting updates on your ebay feed.

The fts sends an electrical signal to the ecm indicating fuel inlet temperature. Save yourself many hours of labor by not having to remove the heads. Detroit forum series 60 nightmares 4188 on 20100417. If youre having a problem with your egr cooler, you might notice an exhaust leak, especially white exhaust. A nexiq prolink with a detroit diesel card is the fastest way to determine fault codes and troubleshoot injectors.

Optimum engine performance requires proper fuel injection, so choose powerpacks, our set of six detroit genuine parts fuel injectors. The series 60 overhead camshaft design eliminates the need for push rods. Use j46904 for screwin stainless cups 2401039 23538840 2401035 23533148. Have the freightliner that broke down, would not start or run. Detroit forum series 60 fuel problem 4064 on 20100124. We help you find the heavy duty truck parts that you need. The plate would have 2 to 4 digit number that may start with a letter. Neither the dealer nor the local detroit diesel shop could figure this one out, and after plenty of parts and money were thrown at this truck, nothing was solved. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. The most common cause of fuel system problems is failure to follow the manufacturers. Detroit diesel series 60 common problems and failures.

The first series 60 engine was made in 1987, the year before detroit diesel corporation was officially born. View online or download detroit diesel epa04 series 60 operators manual. If not maybe you have a dripplerpoor spray patternfaulty seat in the injector s. The series 60 egr system will be supported in the near future. I just replaced a fuel pump on a detroit thats had similar issues due to a weak fuel pump. The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and i. Detroit diesel 71 series fuel injectors showhide details we stock new and remanufactured fuel injectors and injector assemblies for detroit diesel 271, 371, 471, and 671 natural and turbocharged engines. Detroit diesel series 60, injector height, detroit series 6 repair how. This damage will cause fuel to pass by and make a common rail injector system on an engine hard to crank. Apr 01, 2017 freightliner century 14l series 60 injector change duration. Introduction this technicians guide explains the fuel injection system operation and is mainly focused on the electronic unit injector.